開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)在橡膠生產廠家中是(shi)非常常見的(de)設(she)(she)備，開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)主要(yao)是(shi)由(you)輥(gun)筒、調距裝置(zhi)、電機(ji)(ji)、冷卻系(xi)(xi)統、電控(kong)系(xi)(xi)統等組成(cheng)，為保證開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)的(de)良好運(yun)行，所以(yi)需要(yao)維護與(yu)檢(jian)修，下面我們就詳細介(jie)紹開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)的(de)維護要(yao)點。開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)設(she)(she)備的(de)維護標準(zhun)為：零部件(jian)齊全(quan)、混煉(lian)(lian)(lian)膠料質量(liang)符合標準(zhun)，運(yun)行正常性(xing)能良好、設(she)(she)備環境干凈整潔。開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)煉(lian)(lian)(lian)膠前檢(jian)查(cha)(cha)事(shi)項：1.開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)輥(gun)筒距或(huo)其他部位之間(jian)是(shi)否(fou)有雜物以(yi)及兩端輥(gun)距地否(fou)均勻一(yi)(yi)致；2.檢(jian)查(cha)(cha)開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)的(de)緊(jin)急制動裝置(zhi)是(shi)否(fou)靈(ling)敏可靠；3.開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)注(zhu)油(you)泵供油(you)是(shi)否(fou)正常與(yu)油(you)位以(yi)及各閥門、空氣開(kai)(kai)關是(shi)否(fou)靈(ling)敏；4.開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)電機(ji)(ji)和(he)軸(zhou)節護罩是(shi)否(fou)牢固，檢(jian)查(cha)(cha)一(yi)(yi)切正常后，才可進行煉(lian)(lian)(lian)膠操作。煉(lian)(lian)(lian)料機(ji)(ji)的(de)運(yun)行狀態可通過監控(kong)系(xi)(xi)統實現遠程(cheng)監控(kong)和(he)控(kong)制。廣東實驗用開(kai)(kai)煉(lian)(lian)(lian)機(ji)(ji)定做

開煉(lian)(lian)機(ji)投(tou)放(fang)硫(liu)(liu)(liu)(liu)化劑(ji)要(yao)注(zhu)意(yi)哪(na)些(xie)呢？首先要(yao)將(jiang)混(hun)(hun)煉(lian)(lian)膠(jiao)與硫(liu)(liu)(liu)(liu)化劑(ji)根據配方(fang)工(gong)藝進行(xing)(xing)稱(cheng)重(zhong)，然后(hou)才添加(jia)硫(liu)(liu)(liu)(liu)化劑(ji)，步驟如(ru)下。1.開煉(lian)(lian)機(ji)輥(gun)(gun)筒及(ji)周圍雜質需(xu)(xu)(xu)要(yao)打掃干凈，然后(hou)將(jiang)輥(gun)(gun)距(ju)調小，再將(jiang)從(cong)密煉(lian)(lian)機(ji)內混(hun)(hun)煉(lian)(lian)好(hao)的(de)(de)(de)膠(jiao)料(liao)投(tou)入(ru)開煉(lian)(lian)機(ji)中(zhong)進行(xing)(xing)博(bo)通，博(bo)通完成后(hou)開煉(lian)(lian)機(ji)的(de)(de)(de)輥(gun)(gun)距(ju)需(xu)(xu)(xu)適(shi)當加(jia)大可(ke)讓混(hun)(hun)煉(lian)(lian)膠(jiao)均(jun)勻的(de)(de)(de)包裹在(zai)輥(gun)(gun)筒上(shang)；2.適(shi)當通入(ru)冷卻水使開煉(lian)(lian)機(ji)混(hun)(hun)煉(lian)(lian)溫度降低(di)，這時就可(ke)以開始加(jia)入(ru)硫(liu)(liu)(liu)(liu)化劑(ji)了；3.開煉(lian)(lian)機(ji)投(tou)放(fang)硫(liu)(liu)(liu)(liu)化劑(ji)需(xu)(xu)(xu)要(yao)注(zhu)意(yi)將(jiang)硫(liu)(liu)(liu)(liu)化劑(ji)均(jun)勻的(de)(de)(de)投(tou)放(fang)，不可(ke)集中(zhong)在(zai)同一個地方(fang)，硫(liu)(liu)(liu)(liu)化劑(ji)投(tou)放(fang)速度不能太快，否則會使硫(liu)(liu)(liu)(liu)化劑(ji)掉落，而且不容易(yi)分散，影響到混(hun)(hun)煉(lian)(lian)效果。定(ding)速混(hun)(hun)煉(lian)(lian)機(ji)廠家(jia)供應使用煉(lian)(lian)料(liao)機(ji)需(xu)(xu)(xu)要(yao)對其(qi)使用說明書和安(an)全(quan)注(zhu)意(yi)事項進行(xing)(xing)充分了解(jie)，并進行(xing)(xing)培訓。

開(kai)煉(lian)(lian)機(ji)運行時(shi)注意(yi)事項：1.開(kai)煉(lian)(lian)機(ji)輥(gun)距(ju)調(diao)大(da)時(shi)需(xu)(xu)要注意(yi)加(jia)少量膠料(liao)清理調(diao)距(ju)裝(zhuang)(zhuang)置的間隙，然(ran)后再正(zheng)常(chang)(chang)(chang)加(jia)料(liao)，輥(gun)距(ju)調(diao)節時(shi)兩(liang)端需(xu)(xu)均勻；2.投料(liao)開(kai)始(shi)時(shi)需(xu)(xu)要用小(xiao)輥(gun)距(ju)，等(deng)輥(gun)筒(tong)(tong)溫度(du)(du)正(zheng)常(chang)(chang)(chang)后才可增大(da)輥(gun)距(ju)；3.開(kai)煉(lian)(lian)機(ji)的輥(gun)筒(tong)(tong)與減(jian)速器、電(dian)機(ji)軸承(cheng)(cheng)溫度(du)(du)需(xu)(xu)要檢查(cha)是(shi)(shi)否(fou)正(zheng)常(chang)(chang)(chang)，不(bu)可驟(zou)升；4.開(kai)煉(lian)(lian)機(ji)的電(dian)機(ji)電(dian)路需(xu)(xu)要檢查(cha)有(you)無(wu)異(yi)常(chang)(chang)(chang)，是(shi)(shi)否(fou)過負荷(he)；5.煉(lian)(lian)膠完畢后需(xu)(xu)要切斷電(dian)源，并關閉水、電(dian)、氣各閥門并檢查(cha)密封部分是(shi)(shi)否(fou)有(you)無(wu)泄(xie)露(lu)。開(kai)煉(lian)(lian)機(ji)檢查(cha)維護事項：1.檢查(cha)開(kai)煉(lian)(lian)機(ji)的固定螺栓是(shi)(shi)否(fou)有(you)松動現象；2.檢查(cha)各個軸承(cheng)(cheng)的溫度(du)(du)、開(kai)煉(lian)(lian)機(ji)電(dian)流值是(shi)(shi)否(fou)正(zheng)常(chang)(chang)(chang)；3.檢查(cha)潤滑(hua)系統(tong)是(shi)(shi)否(fou)正(zheng)常(chang)(chang)(chang)與油位；4.開(kai)煉(lian)(lian)機(ji)的安(an)全(quan)裝(zhuang)(zhuang)置、緊(jin)急(ji)制動裝(zhuang)(zhuang)置；5.設備是(shi)(shi)否(fou)出(chu)現異(yi)常(chang)(chang)(chang)的震動或(huo)噪音；6.輥(gun)筒(tong)(tong)上方是(shi)(shi)否(fou)有(you)異(yi)物或(huo)膠料(liao)等(deng)。

橡(xiang)(xiang)膠開(kai)(kai)煉(lian)(lian)機用于(yu)橡(xiang)(xiang)膠混(hun)煉(lian)(lian)硫化出片，在(zai)橡(xiang)(xiang)膠、塑膠、硅膠等材(cai)料生產廠家(jia)中開(kai)(kai)煉(lian)(lian)機是常(chang)見的(de)(de)煉(lian)(lian)膠設備，開(kai)(kai)煉(lian)(lian)常(chang)見翻(fan)煉(lian)(lian)方式為薄(bo)通(tong)法、三角包(bao)法、斜刀法等，下面我(wo)們就簡單講(jiang)述(shu)幾(ji)中常(chang)見的(de)(de)翻(fan)煉(lian)(lian)方法與優缺點(dian)。1.薄(bo)通(tong)法：將(jiang)開(kai)(kai)煉(lian)(lian)機輥(gun)(gun)距調(diao)整1-1.2mm左(zuo)右使(shi)膠料通(tong)過(guo)輥(gun)(gun)縫，待膠料全部通(tong)過(guo)輥(gun)(gun)縫以后將(jiang)落(luo)盤的(de)(de)膠料扭(niu)轉90°左(zuo)右進行薄(bo)通(tong)，如此反復，達到工藝要求次(ci)數(shu)后將(jiang)開(kai)(kai)煉(lian)(lian)機輥(gun)(gun)筒輥(gun)(gun)距調(diao)大，使(shi)膠料包(bao)輥(gun)(gun)、下片，這種(zhong)方法是常(chang)用的(de)(de)混(hun)煉(lian)(lian)方式，主要特點(dian)是使(shi)膠料散(san)(san)熱快、不(bu)易(yi)產生焦燒(shao)、勞動強度低，但是配合劑(ji)分散(san)(san)不(bu)容易(yi)均(jun)勻，特別是沿輥(gun)(gun)筒的(de)(de)軸向分散(san)(san)不(bu)易(yi)均(jun)勻。煉(lian)(lian)料機的(de)(de)工作參數(shu)包(bao)括溫度、壓力、轉速等，可通(tong)過(guo)控(kong)制實現生產過(guo)程(cheng)的(de)(de)穩定和高(gao)效。

開(kai)煉(lian)機(ji)(ji)混煉(lian)氯(lv)(lv)丁(ding)(ding)橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)的(de)(de)(de)方法：開(kai)煉(lian)機(ji)(ji)用(yong)(yong)于(yu)橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)、硅膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)等材料混煉(lian)，在(zai)各(ge)種橡(xiang)(xiang)(xiang)(xiang)(xiang)塑(su)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)生產(chan)廠家中(zhong)開(kai)煉(lian)機(ji)(ji)是常見的(de)(de)(de)設備，不(bu)(bu)同(tong)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)料的(de)(de)(de)工(gong)藝(yi)不(bu)(bu)同(tong)混煉(lian)方式也不(bu)(bu)一樣。氯(lv)(lv)丁(ding)(ding)橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)在(zai)開(kai)煉(lian)機(ji)(ji)上(shang)包輥后(hou)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)料的(de)(de)(de)狀(zhuang)態(tai)(tai)(tai)與(yu)天然橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)相同(tong)是隨(sui)著溫(wen)(wen)(wen)度(du)變(bian)(bian)化的(de)(de)(de)，天然橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)在(zai)彈(dan)(dan)性(xing)(xing)(xing)溫(wen)(wen)(wen)度(du)為(wei)~100℃，粒性(xing)(xing)(xing)態(tai)(tai)(tai)溫(wen)(wen)(wen)度(du)為(wei)100~120，塑(su)性(xing)(xing)(xing)態(tai)(tai)(tai)為(wei)135℃，氯(lv)(lv)丁(ding)(ding)橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)不(bu)(bu)同(tong)，彈(dan)(dan)性(xing)(xing)(xing)狀(zhuang)態(tai)(tai)(tai)下(xia)溫(wen)(wen)(wen)度(du)為(wei)~79℃左右，粒性(xing)(xing)(xing)態(tai)(tai)(tai)為(wei)79~93，塑(su)性(xing)(xing)(xing)態(tai)(tai)(tai)為(wei)93以上(shang)。橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)由溫(wen)(wen)(wen)度(du)引(yin)起的(de)(de)(de)三態(tai)(tai)(tai)變(bian)(bian)化是可逆(ni)的(de)(de)(de)，在(zai)塑(su)性(xing)(xing)(xing)態(tai)(tai)(tai)下(xia)的(de)(de)(de)橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)加入溫(wen)(wen)(wen)度(du)降低就(jiu)(jiu)可以恢復至彈(dan)(dan)性(xing)(xing)(xing)態(tai)(tai)(tai)。通過利(li)用(yong)(yong)彈(dan)(dan)性(xing)(xing)(xing)態(tai)(tai)(tai)的(de)(de)(de)剪切力可以使填充劑分散良好(hao)，當氯(lv)(lv)丁(ding)(ding)橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)在(zai)開(kai)煉(lian)內(nei)的(de)(de)(de)混煉(lian)溫(wen)(wen)(wen)度(du)高于(yu)90℃時(shi)就(jiu)(jiu)會(hui)有一部分的(de)(de)(de)氯(lv)(lv)丁(ding)(ding)橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)轉變(bian)(bian)為(wei)塑(su)性(xing)(xing)(xing)態(tai)(tai)(tai)，就(jiu)(jiu)形成了彈(dan)(dan)性(xing)(xing)(xing)態(tai)(tai)(tai)與(yu)塑(su)性(xing)(xing)(xing)態(tai)(tai)(tai)共存的(de)(de)(de)現(xian)象，此時(shi)為(wei)粒狀(zhuang)態(tai)(tai)(tai)。開(kai)煉(lian)機(ji)(ji)是一種用(yong)(yong)于(yu)橡(xiang)(xiang)(xiang)(xiang)(xiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)生產(chan)的(de)(de)(de)設備，通常用(yong)(yong)于(yu)消除膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)料中(zhong)的(de)(de)(de)雜質和(he)混合物。東莞小型煉(lian)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)現(xian)貨供(gong)應

根據(ju)不同(tong)的(de)(de)生產需求和材料(liao)結構，開煉機的(de)(de)設計和功能也(ye)有所不同(tong)。廣東(dong)實驗用開煉機定(ding)做

橡(xiang)膠(jiao)(jiao)(jiao)開煉(lian)(lian)(lian)(lian)(lian)機(ji)(ji)(ji)結(jie)構有(you)哪幾種？天然橡(xiang)膠(jiao)(jiao)(jiao)、硅(gui)膠(jiao)(jiao)(jiao)等材(cai)料混煉(lian)(lian)(lian)(lian)(lian)生產(chan)過(guo)程中(zhong)，煉(lian)(lian)(lian)(lian)(lian)膠(jiao)(jiao)(jiao)機(ji)(ji)(ji)是不可(ke)缺少的(de)設(she)備(bei)(bei)，常(chang)見的(de)煉(lian)(lian)(lian)(lian)(lian)膠(jiao)(jiao)(jiao)設(she)備(bei)(bei)有(you)密(mi)煉(lian)(lian)(lian)(lian)(lian)機(ji)(ji)(ji)、開煉(lian)(lian)(lian)(lian)(lian)機(ji)(ji)(ji)，首先將生膠(jiao)(jiao)(jiao)投入密(mi)煉(lian)(lian)(lian)(lian)(lian)機(ji)(ji)(ji)中(zhong)與各種配合劑混煉(lian)(lian)(lian)(lian)(lian)分散(san)成(cheng)(cheng)團狀，然后通(tong)過(guo)開煉(lian)(lian)(lian)(lian)(lian)機(ji)(ji)(ji)進行硫化薄通(tong)。開煉(lian)(lian)(lian)(lian)(lian)機(ji)(ji)(ji)為(wei)開煉(lian)(lian)(lian)(lian)(lian)式煉(lian)(lian)(lian)(lian)(lian)膠(jiao)(jiao)(jiao)機(ji)(ji)(ji)，由兩個(ge)輥筒產(chan)生擠壓力將膠(jiao)(jiao)(jiao)料進行薄通(tong)，也可(ke)用于混煉(lian)(lian)(lian)(lian)(lian)，開煉(lian)(lian)(lian)(lian)(lian)機(ji)(ji)(ji)主要(yao)由輥筒、軸承(cheng)、機(ji)(ji)(ji)架、傳動裝(zhuang)置(zhi)(zhi)、調(diao)距裝(zhuang)置(zhi)(zhi)、溫度調(diao)節裝(zhuang)置(zhi)(zhi)與緊急制動裝(zhuang)置(zhi)(zhi)等組成(cheng)(cheng)，開煉(lian)(lian)(lian)(lian)(lian)機(ji)(ji)(ji)大小(xiao)尺寸不同，但(dan)基本結(jie)構還是一樣(yang)的(de)。如有(you)設(she)備(bei)(bei)需要(yao)，請(qing)直接聯系我們(men)。廣(guang)東(dong)實驗(yan)用開煉(lian)(lian)(lian)(lian)(lian)機(ji)(ji)(ji)定做(zuo)

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