上(shang)海廣溫(wen)機械彈(dan)性體(ti)澆注機故(gu)障原因(yin)及處(chu)理方(fang)法（一）1、故(gu)障現象：原液溫(wen)度(du)(du)(du)不上(shang)升(sheng)或(huo)(huo)系統溫(wen)差很大(da)原因(yin)1.1、加熱風機運(yun)(yun)行方(fang)向不正(zheng)確。1.2、加熱風未運(yun)(yun)轉(zhuan)(zhuan)1.3、部份電(dian)(dian)熱器(qi)(qi)斷線1.4、熱風循(xun)環(huan)進出口(kou)堵塞處(chu)理方(fang)法1）、更改加熱風機運(yun)(yun)行方(fang)向，葉輪逆時針(zhen)旋轉(zhuan)(zhuan)。2）、檢查(cha)風機電(dian)(dian)源開關(guan)與接(jie)觸(chu)器(qi)(qi)是否正(zheng)常，并使之工(gong)作(zuo)。3）、修理或(huo)(huo)更換電(dian)(dian)熱器(qi)(qi)4）、清洗或(huo)(huo)更換熱風循(xun)環(huan)葉輪。2、故(gu)障現象：電(dian)(dian)源接(jie)通后計量泵(beng)不運(yun)(yun)轉(zhuan)(zhuan)原因(yin)2.1、自動(dong)空氣開關(guan)“跳停”2.2、變(bian)頻(pin)(pin)器(qi)(qi)或(huo)(huo)電(dian)(dian)機減速箱損(sun)壞2.3、泵(beng)聯軸(zhou)器(qi)(qi)損(sun)壞2.4、泵(beng)結(jie)死（料泵(beng)或(huo)(huo)計量泵(beng)不到(dao)要(yao)求溫(wen)度(du)(du)(du)時不準(zhun)啟動(dong)）處(chu)理方(fang)法1）、檢查(cha)有關(guan)電(dian)(dian)器(qi)(qi)線路2）、根據變(bian)頻(pin)(pin)器(qi)(qi)報警代碼，檢查(cha)或(huo)(huo)更換變(bian)頻(pin)(pin)器(qi)(qi)、電(dian)(dian)機。3）、檢查(cha)或(huo)(huo)更換聯軸(zhou)器(qi)(qi)4）、提高(gao)泵(beng)溫(wen)度(du)(du)(du)，熔化或(huo)(huo)降低原液粘(zhan)度(du)(du)(du)用于生產以MDI、TDI等為擴鏈劑的彈(dan)性體(ti)制品。如：聚氨酯板、膠輥、篩網(wang)、高(gao)載荷實(shi)芯輪密(mi)封件等高(gao)耐磨材料.中國臺灣(wan)彈(dan)性體(ti)澆注機作(zuo)用

彈性體澆注機

兩組份加色高溫彈性體澆注機系列●用途Purpose用于生產以MDI、TDI等為擴鏈劑的澆注型聚氨酯彈性體制品。如：金屬沖壓模用聚氨酯板棒、用于冶金、印染、紡織、礦山、造紙業的各種膠輥、高載荷實芯輪密封件,公路橋梁堵縫等高耐磨材料.●結構Construction聚氨酯彈性體澆注機主要由電氣控制系統、機頭恒壓混合系統、原料輸送系統、溫度控制系統、壓力控制系統、清洗系統、真空脫泡系統﹑加色系統和機箱等組成。CPU20H-GF/S系列彈性體澆注機，采用1個預聚體料罐（POLY）、1個多MOCA（ISO）料罐和多個加色系統組成（加色系統數量根據要求增減）；三大計量單元分別采用變頻電機驅動,并采用全密封分組整裝結構,兩套主料罐熱風循環.A/B外部原料管路采用熱電耦恒溫處理。專門用于聚氨酯彈性體產品的生產。維護方便、操作簡易。●使用條件Workingconditions總噴出量范圍：0.5-20kg/min（依機型定）混合比范圍A:B:C=100:5-20:0.5-1.2（依機型定）料溫A:常溫-90℃(可調）B:常溫-130℃（可調）溫度誤差<±2℃連云港彈性體澆注機方案設計上海廣溫機械聚氨酯彈性體澆注機設置有自動開機功能。

廣溫機械(xie)兩(liang)組(zu)份(fen)加色彈(dan)性體操(cao)作說明(ming)書(C版(ban)九(jiu)）工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)設置頁(ye)面該界面主(zhu)要功能為(wei)(wei)用戶當(dang)(dang)(dang)前生(sheng)產所需(xu)工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)數(shu)(shu)量及各工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)的注(zhu)料(liao)量設定(ding)在此(ci)項菜單內共設有99個工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)，并且每(mei)一個工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)還可以設置的注(zhu)料(liao)量與重復注(zhu)料(liao)次數(shu)(shu)及配方號(hao)(hao)(hao)(hao)。例：用戶現(xian)有10套(tao)模(mo)(mo)具(ju)(ju)，且1、2、3號(hao)(hao)(hao)(hao)產品重量相(xiang)同(tong)(tong)，4、5號(hao)(hao)(hao)(hao)模(mo)(mo)具(ju)(ju)產品重量相(xiang)同(tong)(tong)，6－10號(hao)(hao)(hao)(hao)模(mo)(mo)具(ju)(ju)產品重量都不同(tong)(tong)，用戶此(ci)時(shi)只(zhi)需(xu)設置7個工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)即(ji)可，點擊(ji)1－7號(hao)(hao)(hao)(hao)工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)開(kai)(kai)關，如工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)開(kai)(kai)關變為(wei)(wei)開(kai)(kai)即(ji)為(wei)(wei)有效(xiao)，在注(zhu)料(liao)時(shi)間(jian)窗口內輸(shu)入(ru)1、4、6、7、8、9、10號(hao)(hao)(hao)(hao)模(mo)(mo)具(ju)(ju)所需(xu)注(zhu)料(liao)時(shi)間(jian)，在注(zhu)料(liao)次數(shu)(shu)窗口內輸(shu)入(ru)重復注(zhu)料(liao)次數(shu)(shu)，1號(hao)(hao)(hao)(hao)工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)為(wei)(wei)3，2號(hao)(hao)(hao)(hao)工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)為(wei)(wei)2，3－7號(hao)(hao)(hao)(hao)工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)因(yin)為(wei)(wei)只(zhi)有一個模(mo)(mo)具(ju)(ju)，只(zhi)需(xu)輸(shu)入(ru)1次。若用戶在此(ci)后(hou)無需(xu)生(sheng)產7、8號(hao)(hao)(hao)(hao)模(mo)(mo)具(ju)(ju)，只(zhi)需(xu)點擊(ji)其對應(ying)的工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)號(hao)(hao)(hao)(hao)后(hou)方開(kai)(kai)關即(ji)可關閉(bi)，在生(sheng)產時(shi)程(cheng)序將自動(dong)跳過關閉(bi)工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)至下一選取工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)。當(dang)(dang)(dang)程(cheng)序跳轉(zhuan)至當(dang)(dang)(dang)前工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)時(shi)，會自動(dong)根據當(dang)(dang)(dang)前工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)(wei)(wei)(wei)所對應(ying)的配方號(hao)(hao)(hao)(hao)自動(dong)調(diao)整計量泵(beng)轉(zhuan)速(su)。

廣溫(wen)(wen)機械聚氨酯彈性體澆注(zhu)機選(xuan)型(xing)參(can)考(kao)（二）三、產(chan)品主要(yao)技術(shu)性能1、使用(yong)條(tiao)件：A（預(yu)聚體）混合比(bi)100溫(wen)(wen)度(du)(du)(du)(du)(du)(du)80℃粘度(du)(du)(du)(du)(du)(du)cps5000-2000B（MOCA）混合比(bi)8-20溫(wen)(wen)度(du)(du)(du)(du)(du)(du)120℃粘度(du)(du)(du)(du)(du)(du)cps50-MAX2、自動(dong)(dong)定(ding)時(shi)澆注(zhu)：⑴、澆注(zhu)量(liang)：250-15000g/min，范(fan)圍由型(xing)號確(que)定(ding)。⑵、帶100個(ge)定(ding)時(shi)澆注(zhu)控制(zhi)程序，噴料(liao)(liao)準(zhun)確(que)度(du)(du)(du)(du)(du)(du)可(ke)達(da)0.01秒。另外配置有長澆注(zhu)功能。3、溫(wen)(wen)度(du)(du)(du)(du)(du)(du)控制(zhi)與加熱(re)(re)(re)方(fang)式：該系列設備采(cai)用(yong)了全封閉(bi)式風(feng)循環加熱(re)(re)(re)，著用(yong)于(yu)原料(liao)(liao)罐加熱(re)(re)(re)。熱(re)(re)(re)量(liang)損(sun)失(shi)小，節(jie)能效(xiao)果，加熱(re)(re)(re)均(jun)勻柔合。溫(wen)(wen)度(du)(du)(du)(du)(du)(du)調(diao)節(jie)采(cai)用(yong)PLC溫(wen)(wen)控模塊高速PID通信自整定(ding)、智能控制(zhi)，控溫(wen)(wen)精度(du)(du)(du)(du)(du)(du)誤差≤±2℃，可(ke)滿足高工藝標準(zhun)的(de)嚴(yan)格(ge)要(yao)求。4、混合機頭：⑴、攪(jiao)拌器結(jie)構(gou)形式：圓形蝸螺葉片結(jie)構(gou)⑵、攪(jiao)拌器特(te)性尺寸(cun)(cun)：φ38-φ70范(fan)圍由型(xing)號確(que)定(ding)⑶、攪(jiao)拌器轉速：4000-5600轉/分，可(ke)變頻調(diao)節(jie)。⑷、攪(jiao)拌電(dian)機：1.1-3KW2P，變頻控制(zhi)。⑸、切(qie)換方(fang)式：自恒壓(ya)氣動(dong)(dong)針閥⑹、伸出長度(du)(du)(du)(du)(du)(du)：600-1200mm⑺、離地面高度(du)(du)(du)(du)(du)(du)：1000-1300mm原液(ye)儲料(liao)(liao)攪(jiao)拌罐：⑴、A、B組份各一(yi)個(ge)a、公稱(cheng)尺寸(cun)(cun)：φ300×400-φ900×1300b、公稱(cheng)容積：30-500升⑵、攪(jiao)拌器：a、型(xing)式：錨式b、轉速：23轉/分c、減速器：WB-LD-100i=59d、電(dian)動(dong)(dong)機：0.37-2.2KW4Pe、加料(liao)(liao)孔：φ70-φ180f、出料(liao)(liao)口：1″-2″。上(shang)海廣溫(wen)(wen)機械高溫(wen)(wen)輸送(song)線保溫(wen)(wen)烘道采(cai)用(yong)厚度(du)(du)(du)(du)(du)(du)100mm玻璃纖維保溫(wen)(wen)隔熱(re)(re)(re)。

廣溫(wen)(wen)機械聚氨(an)酯彈性(xing)體澆(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)機設(she)備(bei)(bei)(bei)程序防護1:工(gong)藝參數(shu)(shu)及(ji)顯示:計(ji)量(liang)泵轉速、注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)射時(shi)(shi)間(jian)(jian)、注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)射壓力、混(hun)合比、日期、料(liao)(liao)(liao)(liao)(liao)(liao)罐內原(yuan)(yuan)料(liao)(liao)(liao)(liao)(liao)(liao)溫(wen)(wen)度、原(yuan)(yuan)料(liao)(liao)(liao)(liao)(liao)(liao)罐介質溫(wen)(wen)度、故障信息(xi)等(deng)儀表或(huo)文本(ben)程控器顯示。2:澆(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)機的(de)(de)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)功(gong)能(neng)采用連續注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)與間(jian)(jian)隔注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)功(gong)能(neng)，在注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)頭(tou)上設(she)有(you)一個操作電器盒，該電器盒上面帶有(you)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)按(an)鈕(niu)、手動(dong)清(qing)洗按(an)鈕(niu)、急停按(an)鈕(niu)、自清(qing)洗按(an)鈕(niu)、氣沖按(an)鈕(niu)、機頭(tou)攪(jiao)拌按(an)鈕(niu).并設(she)有(you)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)與自動(dong)清(qing)洗手柄與延時(shi)(shi)自動(dong)清(qing)洗功(gong)能(neng)。一鍵操作，自動(dong)執行(xing)。3:設(she)備(bei)(bei)(bei)帶有(you)生(sheng)產管理控制(zhi)軟件，便(bian)于生(sheng)產管理。主(zhu)要指(zhi)原(yuan)(yuan)料(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)比例(li)計(ji)量(liang),注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)次數(shu)(shu)、注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)時(shi)(shi)間(jian)(jian)、工(gong)位配方等(deng)數(shu)(shu)據。4:設(she)備(bei)(bei)(bei)帶流(liu)(liu)量(liang)測試功(gong)能(neng):可(ke)單(dan)獨(du)也(ye)可(ke)同時(shi)(shi)測試流(liu)(liu)量(liang)與注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)時(shi)(shi)間(jian)(jian)。5:設(she)備(bei)(bei)(bei)帶有(you)流(liu)(liu)量(liang)設(she)置(zhi)功(gong)能(neng),總計(ji)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)工(gong)位為(wei)99個,每(mei)一工(gong)位都可(ke)以設(she)置(zhi)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)時(shi)(shi)間(jian)(jian)與注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)量(liang)及(ji)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)次數(shu)(shu)。CPU20H-GF系(xi)列澆(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)機由 ：機架結構 、儲料(liao)(liao)(liao)(liao)(liao)(liao)系(xi)統 、原(yuan)(yuan)料(liao)(liao)(liao)(liao)(liao)(liao)加熱系(xi)統 、注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)(liao)清(qing)洗系(xi)統 、原(yuan)(yuan)料(liao)(liao)(liao)(liao)(liao)(liao)輸送系(xi)統 、電器控制(zhi)系(xi)統。徐(xu)州彈性(xing)體澆(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)機銷售公司

上海廣溫機(ji)(ji)械聚(ju)氨酯彈(dan)(dan)性(xing)體澆注機(ji)(ji)設置有MOCA熔點保護。中國臺灣彈(dan)(dan)性(xing)體澆注機(ji)(ji)作用

上海廣(guang)溫機械彈性(xing)體(ti)澆(jiao)注(zhu)(zhu)機報(bao)(bao)警(jing)(jing)窗口介紹在此(ci)設備(bei)(bei)程序內(nei)部，設立了多組安全與限(xian)制預(yu)警(jing)(jing)點(dian)。1、超壓(ya)(ya)保護(hu)：當(dang)A/B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)在運(yun)(yun)轉(zhuan)(zhuan)中(zhong)，管道壓(ya)(ya)力或(huo)(huo)注(zhu)(zhu)料時(shi)(shi)(shi)壓(ya)(ya)力超出用(yong)戶(hu)(hu)所設定(ding)的限(xian)制壓(ya)(ya)力時(shi)(shi)(shi)，計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)自(zi)(zi)動(dong)停(ting)止(zhi)(zhi)運(yun)(yun)轉(zhuan)(zhuan)，并(bing)(bing)報(bao)(bao)警(jing)(jing)提示，A/B壓(ya)(ya)力超高，自(zi)(zi)動(dong)停(ting)止(zhi)(zhi)注(zhu)(zhu)料工作。2、注(zhu)(zhu)料保護(hu)：當(dang)用(yong)戶(hu)(hu)在按下澆(jiao)注(zhu)(zhu)或(huo)(huo)預(yu)澆(jiao)注(zhu)(zhu)開關(guan)(guan)時(shi)(shi)(shi)，若(ruo)A/B任何一(yi)組計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)未開啟，設備(bei)(bei)會自(zi)(zi)動(dong)停(ting)止(zhi)(zhi)注(zhu)(zhu)料閥動(dong)作，并(bing)(bing)報(bao)(bao)警(jing)(jing)提示A/B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)未開啟。3、B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)保護(hu)：當(dang)用(yong)戶(hu)(hu)在每天(tian)次(ci)開機時(shi)(shi)(shi)，B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)所設定(ding)的溫度未到(dao)達時(shi)(shi)(shi)，B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)將不能啟動(dong)，若(ruo)用(yong)戶(hu)(hu)此(ci)時(shi)(shi)(shi)點(dian)擊(ji)B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)開關(guan)(guan)，設備(bei)(bei)自(zi)(zi)動(dong)停(ting)止(zhi)(zhi)B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)電(dian)(dian)機運(yun)(yun)轉(zhuan)(zhuan)，并(bing)(bing)報(bao)(bao)警(jing)(jing)提示，B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)溫度未到(dao)達。4、故(gu)障報(bao)(bao)警(jing)(jing)：當(dang)機頭攪拌(ban)、A/B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)電(dian)(dian)機在運(yun)(yun)轉(zhuan)(zhuan)過(guo)程中(zhong)出現故(gu)障，設備(bei)(bei)自(zi)(zi)動(dong)停(ting)止(zhi)(zhi)相應(ying)運(yun)(yun)轉(zhuan)(zhuan)功能，并(bing)(bing)報(bao)(bao)警(jing)(jing)提示機頭攪拌(ban)電(dian)(dian)機或(huo)(huo)A/B計(ji)(ji)(ji)量(liang)(liang)(liang)(liang)泵(beng)(beng)故(gu)障。注(zhu)(zhu)：在設備(bei)(bei)出現報(bao)(bao)警(jing)(jing)情況時(shi)(shi)(shi)，應(ying)先點(dian)擊(ji)消警(jing)(jing)鍵(jian)，再(zai)點(dian)擊(ji)關(guan)(guan)閉(bi)鍵(jian)。出現未決(jue)事件可(ke)及時(shi)(shi)(shi)聯系我公(gong)司。中(zhong)國臺灣彈性(xing)體(ti)澆(jiao)注(zhu)(zhu)機作用(yong)

上(shang)海廣(guang)(guang)溫(wen)機(ji)(ji)械設備有(you)限公司依(yi)托(tuo)可靠的(de)(de)品(pin)(pin)質(zhi)，旗下品(pin)(pin)牌超龍機(ji)(ji)械,廣(guang)(guang)溫(wen)機(ji)(ji)械以高質(zhi)量的(de)(de)服務(wu)獲得廣(guang)(guang)大(da)受眾(zhong)的(de)(de)青睞。是具有(you)一定實力的(de)(de)機(ji)(ji)械及行業(ye)設備企業(ye)之一，主要提(ti)供聚(ju)氨酯澆注機(ji)(ji)等領域(yu)內(nei)的(de)(de)產(chan)品(pin)(pin)或(huo)服務(wu)。隨著我們的(de)(de)業(ye)務(wu)不斷擴(kuo)展(zhan)，從聚(ju)氨酯澆注機(ji)(ji)等到眾(zhong)多(duo)其他領域(yu)，已經逐步成長為一個獨特(te)，且具有(you)活力與創新的(de)(de)企業(ye)。值得一提(ti)的(de)(de)是，廣(guang)(guang)溫(wen)機(ji)(ji)械致力于為用(yong)戶(hu)帶去更為定向(xiang)、專(zhuan)業(ye)的(de)(de)機(ji)(ji)械及行業(ye)設備一體化(hua)解決方案(an)，在有(you)效降(jiang)低用(yong)戶(hu)成本的(de)(de)同(tong)時，更能憑借科學的(de)(de)技術讓用(yong)戶(hu)極大(da)限度(du)地(di)挖掘超龍機(ji)(ji)械,廣(guang)(guang)溫(wen)機(ji)(ji)械的(de)(de)應用(yong)潛能。

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